Biomethanation Reactor System Launched in U.S. for Power-to-Gas Testing

| USA, Los Angeles CA

NREL ESIF power-to-gas testing technologyIn the U.S., attention is being turned to how best to store excess renewable energy. To this end, Southern California Gas Company (SoCalGas) has joined with the National Renewable Energy Laboratory (NREL) to launch demonstration projects to create and test a carbon-free, power-to-gas system for the first time ever in the United States. They have this week launched a novel bioreactor system that will be used to test power-to-gas technology.

The bioreactor system has been installed at the U.S. Department of Energy’s National Renewable Energy Laboratory (NREL) in Golden, Colorado. Power-to-gas technology is a cutting-edge method of storing excess renewable energy. The project is the first of its kind in the United States converting hydrogen generated from excess renewable power into pipeline quality methane for use in homes, businesses and in transportation.

Last month, researchers at NREL’s Energy Systems Integration Facility (ESIF) in Golden, Colorado, installed a 25-foot tall bioreactor system, which will be used to produce renewable natural gas from excess renewable electricity using archaea microorganisms (Methanothermobacter thermautotrophicus) that consume hydrogen and carbon dioxide and emit methane.

NREL’s pilot scale bioreactor is fed hydrogen produced from a 250-kilowatt electrolyzer designed, built and operated by NREL researchers. The bioreactor is also designed to operate at 250 psig (pounds per square inch gage), which is two times higher than its predecessor operated by Electrochaea in Denmark. The higher pressures aid in dissolving the hydrogen and carbon dioxide, making the gases more accessible to the bugs. The project is being undertaken via a funds-in research agreement with SoCalGas and the Solar Energy Technologies Office, with further assistance from the ESIF.

“Power-to-gas technology can significantly increase the overall amount of renewable energy we use, by providing an economical method of storing excess solar-and wind-generated electricity,” said Jeff Reed, director of business strategy and advanced technology at SoCalGas. “And this technology takes advantage of existing infrastructure, and can hold excess renewables for days, weeks or months to shift solar from day to night, address weather patterns and even seasonal patterns.”

“Archaea are uniquely capable of handling fluctuating levels of hydrogen produced by electrolyzers as wind and solar generation systems cycle up and down,” said Kevin Harrison, senior engineer for NREL. “That’s in part why we believe this technology could provide a superior large-scale, cost-effective solution for storing excess renewable energy using our nation’s natural gas distribution system.”

According to a 2017 Lawrence Berkley National Lab study, by 2025, between 3,300 and 7,800 gigawatt-hours of excess solar and wind energy will be curtailed in California. If all that excess solar and wind energy were converted to methane through the biomethanation process and stored as renewable natural gas, it would provide enough renewable energy to heat 158,000 to 370,000 homes or provide renewable electricity to 80,000 to 187,000 homes.

The pilot project will be used to help assess the commercial viability of this power-to-gas approach to energy storage and provide insights into potential megawatt-scale system designs. The team will combine these insights with renewable energy resource data to identify optimal locations in California and the western half of the U.S. where this grid-scale energy storage would be the most beneficial and cost-effective.

NREL ESIF power-to-gas test facility installation

NREL ESIF power-to-gas test facility installation

Power-to-gas technology uses renewable electricity when prices are low—including times when renewable supply exceeds demand and would otherwise be wasted—to power an electrolyzer, which splits water to produce hydrogen. The hydrogen is then combined with carbon dioxide and fed to a biomethanation reactor where it is converted into renewable natural gas, or RNG, by special micro-organisms. RNG can be used in any application currently served by natural gas, from home appliances to industrial processes, heavy duty vehicle engines and power plants.

The research will also test how effectively the microbes convert hydrogen to methane and how efficiently the storable methane can be converted back to electricity. Tests will also examine the potential of power-to-gas technology to store large quantities of renewable energy for up to an entire year and how it compares in performance and cost to battery storage. Initial reports are expected beginning in 2018. The study will continue for several years.

For more information contact Kevin Harrison, SENIOR ENGINEER at [email protected]

Sources: SoCalGas and NREL

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